AVR vs UPS: Active Voltage Regulator (AVR) vs Industrial UPS System

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As the electrical equipment market continues to become heavily saturated with a wide range of products, the need for clarity is becoming increasingly important. Today, the range of available Active Voltage Regulation (AVR ) and Uninterruptible Power Supply (UPS) system products are expanding even further, leading many to believe that the two are similar, even redundant in function. However, despite this popular belief, these two devices are actually very different in terms of the functions they perform for your facility and the ways in which they work. Below, we explore the differences in function between an AVR vs Industrial UPS System , and including AVC Active Voltage Correction with battery , to provide guidance on which of these products may be best suited to cater to your voltage regulation requirements.

Uninterruptible Power Supplies (How They Work)

Acting as a backup power supply, a UPS System is designed to deliver power during short or extended power outages long enough for equipment to be shut down properly. Or work in tandem with an emergency generator to keep continuous supported load until utility returns. By doing so, a UPS System helps to prevent important data losses while simultaneously minimizing damage that a hard shutdown can have on electronics. A correctly sized UPS system, integrated properly, is an invaluable piece of support equipment for data centers, hospitals, telecommunications, and various industrial spaces. Smaller UPS systems are also available which cater to your office or home needs. Those seeking Industrial Applications for Industrial UPS Systems should seek out a specialized inverter based system that can handle the rigors of the facility. There is a point where an AVC plus battery solution exceeds the quality of an Industrial UPS System for plant or process environments. See page AVC or Industrial UPS System .

Outside of a complete blackout or power outage, abnormal voltage, such as a surge or sag , can also damage electronics in terms of life span and performance. To counteract this fact, one additional function of a UPS system is surge protection. UPS systems work to correct voltage before it reaches your equipment, protecting connected devices from power problems of many types.

Active Voltage Regulators (How They Work)

Normal utility power can vary, in some cases dramatically enough to cause damage or decrease the performance of your devices. The purpose of an AVR is solely to maintain constantly acceptable voltage levels for the benefit and health of your electrical equipment. Because of their ability to stabilize the voltage in a reliable way, an AVR is often the preferred device for this particular application.

When it comes to protecting industrial or manufacturing equipment, Active Voltage Regulation is often the most inexpensive and simplest way to correct voltage. Generating a fixed output voltage as these devices act as a buffer to protect components from sustaining damage. However they are limited to a certain voltage window at which they can correct to nominal voltage.

 

The size and technology choice for a customer specific option will depend on the voltage window they are trying to correct. In many instances, a voltage regulator is incorporated with a transformer to isolate incoming anomalies. In smaller applications, a ferro resonant transformer-based system can provide voltage regulation with battery storage backup, much like a Ferrups UPS system from Eaton.

 

However, because Active Voltage Regulators do not have a backup power supply of their own, the extra cost of an external battery will be required in order to provide uninterruptible power in the event of a blackout. Additionally, some voltage regulators can also automatically cut off the power supply if the input voltage becomes to low, or high for the regulator to do its job properly.

AVR vs UPS – Which is Right For You?

Now that you know a little more about each of the devices in question, how can you choose the one that most appropriately meets your voltage and power needs?

If continuous power is an absolute requirement, even during a blackout, a UPSs functionality should always be your first choice. Even if you experience a wide range of power issues, if your equipment requires a steady power supply, or the ability to shut off properly in the event of an outage, a UPS will be the best option for your needs.

However, if your equipment does not require uninterruptible power and you are searching for a more cost-effective method of protecting your devices from fluctuations in power, and active voltage regulator may be just as beneficial.

Get Your Site Surveyed with Voltage Correction

At Voltage Correction, we specialize in Voltage Regulation Solutions for your industry. All industries dealing with harsh electrical environments required a different approach to power quality management, and our team is ready to provide corrective solutions that match. If you would like more information on what voltage regulation solution is best for your site or want to know more about which specific type of product you should choose to implement, our team is just a call, click, or email away.

 

The national team is here to help you with product solutions, metering, and site visits to any customer site in the contiguous U.S. We encourage you to contact us today and have your voltage regulation solutions delivered. Call 855-240-6776.

 

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by Tyler Marks 20 February 2025
Using Medium Voltage (MV) with Power Distribution for Industry provides an efficient delivery of High Capacity Power to Manufacturing Facility and Industrial Production Floors. A higher voltage provides a more “efficient” path for “AC Current” to travel to equipment. Large Motors and high inrush starter loads require much more Startup Current, medium voltage power distribution within a plant will provide an efficient capacity of Amperage for this high demand equipment. If production equipment in a Plant operates at lower voltage (LV), the delivery mechanism of higher voltage, closer to the equipment seeking the higher amperage, makes for more capacity available to the loads. This is achieved by the installation of step down function transformers, allowing the medium voltage (MV) to deliver higher capacity amperage “near” the loads. Then step down voltage at or near the equipment to the usable voltage. Benefits of Medium Voltage in a Facility -Higher Amperage Capacity delivered closer to Equipment Seeking Current (Amps). -Less “Current” loss during distribution through plant to various loads. -Lower “Pipe and Wire” costs as higher voltage requires smaller wire size to transmit. -More reliability in overall plant equipment: ie. Affects of power anomalies from lower voltage, sags, surges, failure of Machine Equipment Components. Disadvantages of Medium Voltage in a Facility -Higher cost to Utility for setup -Specialized Maintenance at higher voltage levels -Potential first costs higher for substation and distribution equipment up front, but lower cost of ownership over time. Low Voltage for Industrial Loads Low voltage distribution in a Plant can be installed successfully with a very constant load profile and demand. If there is larger equipment such as motors and processing that cycle on and off with large inrush current demand, this will affect the other areas of the Plant. These “surges” in demand for Current in these high demand inrush devices, can starve or pull down overall voltage in the other areas in the plant electrical distribution, or the entire plant. This will cause Power Supply failures in other equipment which seeks a constant voltage, or will burn components of other equipment due to variable voltage events. Over time this greatly affects a Plant’s Maintenance budget. Benefits of Low Voltage in a Facility -More Familiar Installation and Voltages for most Electrical Contractors. -Immediately available equipment, shorter lead times. -Simpler design and operation of electrical distribution and Electrical One Line. -Less step-down transformers within Facility and Electrical One Line Disadvantages of Low Voltage in a Facility -Exposed to more “Load” created anomalies that may affect other equipment -Limited amperage “Choke Points” for distribution and installation of larger equipment -Current loss from LV distribution through plant. -Susceptible to Inrush Current affect on immediate area or entire facility. -Higher “Pipe and Wire” costs as lower voltage requires higher amperage and larger wiring. Description and Uses of Low (LV) and Medium Voltages (MV) Low Voltage: 1kV - 15kV Typical City Use Power Grid Activities -Residential Use: (120v, 240v) -Commercial Building Use: (120/240v Single/Three Phase, 480v Three Phase) -Manufacturing and Industry: (480v Three Phase) -Localized Utility Distribution: Transformer to Load Medium Voltage: 13.8kV-34.5kV -High Density Data Center Uses -Large Manufacturing, Semiconductor -Motors, Compressors, Large Use Industrial Process -Electrical Utility Distribution, Long and Short Line distances High Voltage: 35kV and larger, 138kV -Long Transmission Lines Substation supply lines from Power Utility Sources -Industrial Processing Facilities, Steel, Mining. -Large transit requirements such as Railways and Commuter trains See your Voltage Correction Specialist to discuss Medium Voltage Power Distribution Options and Corrective Measures for your Facility Power Issues.
by Tyler Marks 20 February 2025
High Density AI compute performance chips like Nvidia Geoforce and now Blackwell B200 chips are requiring up to 300 watt, 400 watt, and 1200 watts. New rounds of chip development are considering up to 3000 watts of power per chip and requiring MEP Engineering design to consider bringing higher voltage closer to the Rack Loads. Why Medium Voltage UPS Systems Higher voltage carried over distances is more efficient than lower voltages carried over the same distance. Medium Voltage (13.8kV, 34.5kV) requires lower current (amps) to achieve the same capacities as low voltage (480v/208v), which exponentially changes the amount of power you can move from Point A to Point B, point B being the Rack loads. 480V Power Distribution for Data Centers In a legacy data center, medium voltage would be delivered to a substation or switchboard on-site. Transformers then step down medium voltage to 480V, which is widely used in data centers for the last 35 years. The typical legacy larger data center delivers 480 volts through the input switchgear, Uninterruptible Power System (UPS) via it’s Maintenance Bypass Switchboard route, and on to a Floor Power Distribution Unit (PDU). At the PDU, the load is stepped down via a internal PDU Transformer to usable 120/208V and 120/240V, which panels of breakers, or sub-feed breakers on the PDU support the actual breakers for servers. Low Voltage UPS Systems are limited to certain capacities to accumulate kW output for larger 2500kW or 5000kVA capacities. See Diagram 1.1
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